OUR SERVICES
Comprehensive casting solutions from a single source
Heger Ferrit offers the complete process chain from consultation to the finished component. With many years of experience, modern technology and a strong partner network, we offer customized solutions in iron casting.
Design consulting:
Optimally planned right from the start
Optimally planned right from the start
We support our customers in the early concept and development phase, during product development and in the optimization of existing components. Together, we analyze the technical feasibility and develop casting-compatible solutions using the Pro Engineer/CreoCAD systems .
Cooperation takes place in close partnership between design, technology and production. Our customers are regularly involved in initial sample inspections or audits on site.
Our services:
- Design optimization
- Coordination of design, material and production process
- Feasibility studies and simulation results
Your advantage:
- Reduced development time
- Avoidance of design errors
- High component quality from the first casting
Simulation: “Quality through safety”
We regularly use modern casting simulations to detect possible errors at an early stage and to optimize castings. Among other things, we work with MAGMA software.
Simulation types
- Solidification simulation
- Mold filling simulation
Recognized risks
- Porosities and blowholes
- Detection of hotspots, unfavorable heat centers and sand edge effects
Advantages for our customers
- Optimized casting technology
- Predictable quality
- Plannable costs
Simulation types
- Solidification simulation
- Mold filling simulation
Recognized risks
- Porosities and blowholes
- Detection of hotspots, unfavorable heat centers and sand edge effects
Advantages for our customers
- Optimized casting technology
- Predictable quality
- Plannable costs
Model making & mold construction:
Precision as the basis for perfect cast parts
Precision as the basis for perfect cast parts
The model furnishings are manufactured by experienced external partners. We advise our customers comprehensively on model design and implement individual special solutions together.
Model types
- Classic models
- 3D-printed models
- Styrofoam models
Materials
Wood, plastic, foam
Maximum dimensions
4m x 4m x 4.3m (L × W × H)
Proof of quality is provided by 3D scan measurements and measurement protocols
Model setup
Lost foam process as well as printed cores and molds.
Quality inspection & quality assurance:
Reliability at all levels
Quality assurance is an integral part of our processes – from the melt to the finished product.
In-process and final inspections
- Molding laboratory
- Thermal analysis
- Spectrometer / chemical analysis
Mechanical-technological tests
- Tensile test
- Notched bar impact test
- Hardness test (Brinell / Vickers / Rockwell)
Non-destructive testing
- Ultrasonic testing
- Magnetic particle testing
- Dye penetrant testing
External services
- X-ray inspection
- 3D Scan
By using structured process controls in accordance with Six Sigma, we ensure stable production production processes and permanently reproducible quality.
Casting & metal processing
High-performance cast iron for the highest demands
In Sembach, we manufacture high-quality cast parts made of gray cast iron (GJL) and ductile cast iron (GJS) up to 700-2 for you.
Performance data
- Weight: approx. 5,000 kg to 32,000 kg
- Hand molding shop for large castings
- Melting technology: Medium-frequency furnace up to 16 t
Optimum heat treatment
Heat treatment is carried out by qualified external partners and includes various tempering and quenching processes:
- Water remuneration
- Oil remuneration
- Air quenching
Mechanical processing / CNC Precise further processing
Mechanical processing is carried out by specialized external partners who have modern machining centers and qualified personnel.
We are happy to take care of the entire process for you.
Customized protection and appearance
We offer various surface treatments according to customer requirements:
- Primer
- Paintwork
Logistics: delivered safely and on time
Our logistics solutions ensure smooth delivery – nationally and internationally. internationally.
Services
- Transport organization
- Special transports
- Customs clearance
- Individual packaging
Delivery concepts
- On-time delivery
- Cycle time delivery
- Planning of overseas transports
Flexible assembly services for individual parts and assemblies.
- Customer-specific labeling
- Packaging
- Worldwide shipping
Contact us
Do you have questions about our services?
Use our contact form – or contact us directly:
