OUR IRON FOUNDRY

Perfection since 1902

Heger is a leading company in the foundry industry in the field of iron casting. Today, we supply our castings all over the world, not just in Germany.

At our production site, we cover a broad spectrum in terms of quantities and unit weights. With a passion for foundry technology and a high level of innovation, we are the market leader in Germany in the field of large cast parts for wind turbines.

Our specialization: Serial production of large castings from 5 tons

We specialize in serial production of heavy components with unit weights from 5 tons. State-of-the-art production technologies, extensive process expertise and the highest quality standards enable us to provide customized solutions – from smaller parts to large components weighing 32 tons.

Today, we supply our castings all over the world, not just in Germany.

Large cast part of a rotor hub for wind turbines in production

Production facts

Capacity

  • Max. unit weight: 32,000 kg
  • Annual capacity: 2,000+ parts

Casting process

  • Hollow mold process
  • Lost foam process

Materials

  • Spheroidal graphite cast iron
  • Gray cast iron

Quality

  • Six Sigma process control
  • High repeatability

Production facts

Capacity

  • Max. unit weight: 32,000 kg
  • Annual capacity: 2,000+ parts

Casting process

  • Hollow mold process
  • Lost foam process

Materials

  • Spheroidal graphite cast iron
  • Gray cast iron

Quality

  • Six Sigma process control
  • High repeatability

Our core business

Wind power

We are leaders in the production of high-quality castings for the wind energy industry. Our components are robust, durable and designed for maximum efficiency. Among other things, we cast special materials for applications down to -40 °C

Thanks to our high productivity and innovative strength, we have established ourselves as the market leader for large castings in the wind turbine sector.

Employees machining a rotor hub for wind turbines
Turbine spiral for energy generation

Machine casting

From machine beds and compressor housings to pump housings – we supply excellent casting solutions for complex machine and industrial parts. Our components contribute to the optimization of production processes – efficient, stable and durable.

Engine blocks

Precision and over 10,000 components produced reflect our experience in the production of sophisticated engine technology. Our castings meet the highest standards of dimensional accuracy, resilience and reliability.

Crankcase for generator construction

Our core business

Wind power

We are leaders in the production of high-quality castings for the wind energy industry. Our components are robust, durable and designed for maximum efficiency. Among other things, we cast special materials for applications down to -40 °C.

Thanks to our high productivity and innovative strength, we have established ourselves as the market leader for large castings in the wind turbine sector.

Employees machining a rotor hub for wind turbines
Turbine spiral for energy generation

Machine casting

From machine beds and compressor housings to pump housings – we supply excellent casting solutions for complex machine and industrial parts. Our components contribute to the optimization of production processes: efficient, stable and durable.

Engine blocks

Precision and over 10,000 components produced reflect our experience in the production of sophisticated engine technology. Our castings meet the highest standards of dimensional accuracy, resilience and reliability.

Crankcase for generator construction
Fettler grinds rotor hub for wind turbine in Heger Ferrit's cleaning house

All services from a single source

We offer the complete process chain from consulting to the finished component:

  • Technical advice and casting design
  • Development of complex castings
  • Support during the prototype phase
  • Simulation of strength verification, solidification and cooling
  • Series production with maximum repeatability.

Material innovation – actively shaping progress

We are heavily involved in materials development. Our employees are actively involved in industry association activities as well as in special research committees and projects.

The new material group of “solid solution strengthened GJS” grades included in DIN ISO is a good example of the successful commitment of our experts. This “third generation” cast iron represents a milestone in our industry. The rapid implementation in practice is proof of the technological maturity of our family business.

Individual customer requirements

Each casting is produced according to the specific requirements of our customers: tailor-made, on time and in perfect quality.

Built for the future. Made in Germany.

Contact us

Do you have questions about our services?
Use our contact form – or contact us directly:

  • HegerFerrit GmbH
    Junkers-Straße 4
    67681 Sembach

  • info@hegerferrit.de

  • +49 6303 803 0